Volkswagen Tiguan Service and Repair Manual: Tools

Spray Can Filling Device -VAS6425-

Definition:

• Spray Can Filling Device -VAS6425-

Product Description

The spray can filling device is a pneumatic, maintenance-free dispensing device for filling spray cans with mixed base paint and top coats. The device is suited for filling One-Part Fill-Clean Spray Cans -LLS MAX 100-, which can be ordered via the Parts Catalog.

Size

• Diameter: 132 mm
• Height: 366 mm
• Door height: 123 mm
• Filling cylinder: diameter 135 mm, height 65 mm, maximum filling volume 100 ml
• Attachment plate dimensions: 250 x 250 x 2 mm

Technical Data

• Pneumatic filling principle
• Filling pressure: 8-10 bar/100-130 psi
• Rupture point: approximately 60 bar/ca. 870 psi
• Operating temperature: +5 ºC to +50 ºC (41º to 122 ºF)
• Gross weight: 4.23 kg
• Net weight: 4.00 kg

Delivery Contents:

• Spray can filling device and metal cylinder
• Compressed air hose and attachment coupling
• Fastening screw and washer
• Base plate
• Adapter for 250 mL cans

Paint Thickness Tester -VAS6272-

Definition:

• Paint Thickness Tester -VAS6272-

Product Description

The paint layer thickness measuring instrument -VAS6272 Paint Thickness Tester- is a combination measuring instrument used for interference-free measuring of paint coats on steel, iron and non-metallic surfaces. The menu navigation and easy-to-use parameter adjustments ensure a quality outcome and make this the perfect instrument for the workshop. This ergonomically-designed instrument has integrated measuring probes and is easy to operate, allowing for pinpoint accurate measurements.

Technical Data

Measuring range: progressive 0-3500 um

Delivery Contents

1 measuring device

Paint Thickness Tester -VAS6197-

Definition:

• Paint Thickness Tester -VAS6197-

Product Description

Fully-electronic layer thickness measuring instrument with 2 independently operating sensors and LCD screens. Measurements on different metallic base materials are possible. All non-magnetic layers on steel or iron on the one part, all isolating layers on non-ferrous metals (for example, aluminum or copper) on the other part. Due to the Hall sensor technology used, calibration is not required.

Technical Data

Measuring range: 0-5000 um for both sensors

Delivery Contents

• Paint Layer Thickness Measuring Instrument
• Case
• Alignment plates
• Battery

Paint Thickness Test -VAS5278-

Definition:

• Paint Thickness Test -VAS5278-

Product Description

The paint thickness test allows for exact and interference-free layer thickness measuring of paint coats on steel, iron or non-ferrous metals. The electronic instrument with digital LCD display shows the measurement via a menu.

Technical Data

• Progressive measuring range: 0-5000 um or 0-200 mils
• Base tolerance: +- 1 um or +- 0.06 mils
• Temperature range: 0 ºC - 60 ºC (32º - 140ºF)
• Power supply: 9 volt block
• 4-digit liquid crystal display (LCD)

Delivery Contents

• 1 measuring instrument for steel/iron
• 1 measuring instrument for non-magnetic metals
• 1 service bag
• 2 zero test plates
• Operating instructions

Stone Chip Tester -VAS5102A-

Definition:

• Stone Chip Tester -VAS5102A-

Product Description

The Stone Chip Tester -VAS5102A- is a proprietary tool of Volkswagen AG. It can identify whether chipped paint is the result of a material flaw/workmanship fault or whether it is the result of excess mechanical stress such as stone impacts or scratches. The test is based upon a simulation of the average amount of stress caused by objects (high-speed, low-mass sand/gravel) during a traffic collision.

Note

• The test procedure is described at length in the catalog "Analyzing Vehicle Paintwork".
• The instrument is subject to a yearly maintenance check by the manufacturer at the owner's expense.

Delivery Contents

• 1 stone impact tester and battery-powered metering device, pressure regulator and hose
• 1 power supply
• Calibration frame and check weigher
• Illuminated magnifier
• Foil with angle markings
• Adhesive tape 25 mm wide
• Filler-paste and scissors
• Granulate filling chute 10 x 100g granulate
• Hard shell case with rollers
• 100 test seals each of VW and Audi
• Instruction manual, rating scale, test certificate, test plan

Pneumatic Brush Grinder Set -VAS6446-

Definition:

• Pneumatic Brush Grinder Set -VAS6446-

Product Description:

The Pneumatic Brush Grinder Set -VAS6446- serves to prepare the surface.

For example: removes underbody protection, sealant, and other adhesive materials. Removes corrosion and strips paint in the vehicle body area. Deep cleaning and has a sand-blasting effect; protects the material and has a material compressing effect. Low RPM.

Delivery Contents:

• 1 pneumatic brush grinder set
• 1 bracket for brush grinder strap 23/28mm
• 1 bracket for brush grinder strap 11/28mm
• 1 brush grinder strap 23/28 mm
• 2 brush grinder straps 11/28 mm
• 3 special brush grinder straps 11/28/17 mm

Brush Grinder Set -VAS6776-

Definition:

• Brush Grinder Set -VAS6776-

Product Description:

The device is used to clean surfaces and remove corrosion in hard to reach areas. For example, it is suitable for joints, grooves, wheel housings, flange edges and door folds. It is operated pneumatically.

Design and Technology

• A polyamide strap fitted with wires rotates in an adapter system.
• The adapter system is powered by a pneumatic drive unit.
• The impact force of the brushes is quadrupled via the accelerator bar.
• Thoroughly removes corrosion and coatings.

Technical Data:

• Weight: 1.1 kg
• Air pressure connection thread: 1/4" PT (delivered G 1/4")
• Hose diameter: 3/8" ID (9.5 mm)
• Rotation speed: 0-2600 U/minute
• Flow pressure: 7.5 bar / 110 psi
• Air consumption: 14.2 CFM (400 l/minute)
• Vibration: 1.45 m/sec² (EN ISO 8662-1; 8662-4)
• Sound pressure level: 84 dB (DIN 45635-21; ISO 3744)

Delivery Contents:

• 1 Blaster drive unit
• 1 Pneumatic Brush Grinder Set - Holder - 11/28mm VAS6446/2
• 1 Brush Grinder Set - Swivel Joint VAS6446/9
• 1 Brush Grinder Set - Air Pressure Regulator VAS6446/8
• 2 Brush Grinder Belt -VAS6776/1-
• 2 Brush Grinder Belt -VAS6776/2-
• 2 Brush Grinder Belt -VAS6776/3-
• 2 Brush Grinder Belt -VAS6776/4-
• 2 Accelerator bars including arm for use with the stainless steel belts
• 1 Hard shell case

Replacement Parts:

• Brush Grinder Belt -VAS6776/1- ASE 36308300000
• Brush Grinder Belt -VAS6776/2- ASE 36308400000
• Brush Grinder Belt -VAS6776/3- ASE 36308500000
• Brush Grinder Belt -VAS6776/4- ASE 36308600000
• Accelerator Rod -VAS6776/5- ASE 46308700000
• Accelerator Rod -VAS6776/6- ASE 46308800000

Suction Feed Spray Gun -VAG1538-

Definition:

• Suction Feed Spray Gun -VAG 1538-

Product Description:

For the retroactive sealing of cavities in all new and used cars, as well as for applying underbody protection materials.

Design and Technology

Special spray gun with safety check valve and quick release coupling for probe holder.

• Maximum spray pressure: 10 bar
• Air connection thread: R 1/4
• Air consumption: approximately 100l/minute
• Weight: 1300 g

Delivery Contents:

• Spray gun
• 1 liter steel can, painted
• Flexible Hook Probe -VAG1538/1-
• Suction Feed Spray Gun - Nylon Probe -VAG1538/2-

Replacement Parts:

• Suction Feed Spray Gun - Hooked Probe -VAG1538/1-
• Suction Feed Spray Gun - Nylon Probe -VAG1538/2-

Infrared Dryer -VAS6873-

Definition:

• Infrared Dryer -VAS6873-

Product Description:

The short-wave infrared dryer is used to quickly dry paste, filler, base paint, top coats and clear coats for minor repairs.

Technical Data:

• 220-240 V, 1 PH+PE
• 4 A

Delivery Contents:

Complete hand-held dryer with connector and operating instructions

Replacement Parts:

Stand -VAS6873/1-ASE -434 392 00 000-

Note

Observe the manufacturer operating instructions.

Stand -VAS6873/1-

Definition:

• Stand -VAS6873/1-

Product Description:

Stand -VAS6873/1- with clock timer

Technical Data:

• 220-240 V, 1 OH+PE

Delivery Contents:

Complete stand with clock timer and installation instructions

Note

Observe the manufacturer installation instructions.

Infrared Dryer -VAS6874-

Definition:

• Infrared Dryer -VAS6874-

Product Description:

The infrared dryer is used to dry paste, filler, base paint, top coats and clear coats on vertical surfaces using two clock timers for evaporation and hardening.

Technical Data:

• 230 V, 1 PH+PE
• 3 KW
• 13 A

Delivery Contents:

Complete strand dryer with assembly instructions and operating instructions

Note

Observe the manufacturer assembly instructions and operating instructions.

Infrared Dryer -VAS6875-

Definition:

• Infrared Dryer -VAS6875-

Product Description:

The infrared dryer is used to dry paste, filler, base paint, top coats and clear coats on vertical and horizontal surfaces using two clock timers for evaporation and hardening.

Technical Data:

• 230 V, 1 PH +PE
• 3 KW
• 13 A

Delivery Contents:

Complete strand dryer with assembly instructions and operating instructions

Note

Observe the manufacturer assembly instructions and operating instructions.

Infrared Dryer -VAS6876-

Definition:

• Infrared Dryer -VAS6876-

Product Description:

The infrared dryer is used to dry paste, filler, base paint, top coats and clear coats on vertical and horizontal surfaces.

• Short-wave infrared dryer with a cassette
• 2 power stages with 12 pre-set programs and 3 free programs with automatic time control
• Automatic distance measuring

Technical Data:

• 400 V, 3 PH+PE
• 3 KW
• 5 A
• 16 A slow-blow fuse

Delivery Contents:

Complete strand dryer with assembly instructions and operating instructions

Note

Observe the manufacturer assembly instructions and operating instructions.

Infrared Dryer -VAS6877-

Definition:

• Infrared Dryer -VAS6877-

Product Description:

The infrared dryer is used to dry paste, filler, base paint, top coats and clear coats on vertical and horizontal surfaces.

• Short-wave infrared dryer with a cassette
• 2 power stages with 12 pre-set programs and 3 free programs with automatic time control
• Automatic distance measuring

Technical Data:

• 400 V, 3 PH+PE
• 6 KW
• 9 A
• 16 A slow-blow fuse

Delivery Contents:

Complete strand dryer with assembly instructions and operating instructions

Note

Observe the manufacturer assembly instructions and operating instructions.

Infrared Dryer -VAS6878-

Definition:

• Infrared Dryer -VAS6878-

Product Description:

The infrared dryer is used to dry paste, filler, base paint, top coats and clear coats on vertical and horizontal surfaces.

• Short-wave infrared dryer with a cassette
• 12 pre-set programs with 3 free programs
• Fully automatic drying process with pyrometer for temperature control, laser pointer and automatic distance measurement

Technical Data:

• 400 V, 3 PH+PE
• 6 KW
• 9 A
• 16 A slow-blow fuse

Delivery Contents:

Complete strand dryer with assembly instructions and operating instructions

Note

Observe the manufacturer assembly instructions and operating instructions.

Infrared Dryer -VAS6879-

Definition:

• Infrared Dryer -VAS6879-

Product Description:

The infrared dryer is used to dry paste, filler, base paint, top coats and clear coats on vertical and horizontal surfaces.

• Short-wave infrared dryer with two cassettes
• 12 pre-set programs with 3 free programs
• Fully automatic drying process with pyrometer for temperature control, laser pointer and automatic distance measurement

Technical Data:

• 400 V, 3 PH+PE
• 12 KW
• 9 A
• 16 A slow-blow fuse

Delivery Contents:

Complete strand dryer with assembly instructions and operating instructions

Note

Observe the manufacturer assembly instructions and operating instructions.