Volkswagen Tiguan Service and Repair Manual: Aqua Premium System (Rim Paintwork)
Definition:
- Water-Based Metallic Base Paint -LWG 056 1H7 A1-
Product Description
Description of rim paintwork using Water-Based Metallic Base Paint -LWG 056
1H7 A1-.
Properties:
- High stability under load
- High covering capacity
- Can be painted over with two-part HS clear coat
- VOC compliant
Note
After painting over with two-part HS clear coat it produces a high-gloss,
weatherproof top coat.
Application Instructions
Base Surface
Suitable base surfaces:
- Primed or filled surfaces with Two-Part HS Vario Filler -LGF 786 004
A4-, gray
- Factory or old paint (excluding thermoplastic coatings)
Pre-treatment of base surfaces:
- Thoroughly clean factory- or old paint using Silicone Remover -LSW 019
000 A5-, or beforehand with Silicone Remover, Long -LVM 020 100 A5- if very
dirty.
- Dry-sand with rotary sander and dust extraction, P1000-1500 grit.
- Sand spokes, corners and edges by hand with an UltraFine/P3000 sanding
pad.
- Before reworking, carefully clean the sanded base surfaces of dust,
sanding residue and other dirt with Silicone Remover -LSW 019 000 A5- If
very dirty, clean beforehand using Silicone Remover, Long -LVM 020 100 A5-.
Processing
Pretreatment of base surfaces (filler leveling):
- Bare areas must be primed with Two-Part Wash Primer -LHV 043 000 A2-
when using Two-Part HS Vario Filler -LGF 786 004 A4-.
- It is essential to have even base surfaces that are free of
sanded-through areas.
- Dry-sand with rotary sander and dust extraction, P500 grit.
- Wet-sand with P800-1000 grit sandpaper.
Clear coat on the filler:
- Apply two-part HS clear coat on the sanded filler. Depending on the size
of the repair area or if there are many repair areas, it is recommended to
apply two-part HS clear coat to the entire rim.
- Apply a preliminary spray application (approximately 20 um).
Forced dry at +60 ºC (140º F) object temperature for 20 to 25 minutes
Clear coat sanding:
- Dry-sand with rotary sander and dust extraction, P1000-1500 grit.
- Sand spokes, corners and edges by hand with an UltraFine/P3000 sanding
pad.
Cleaning:
- Before reworking the sanded base surfaces, carefully clean them of dust,
sanding residue and other dirt with Silicone Remover -LVM 020 000 A5-
Base paint application "spray application"
The following materials can be used as additives:
- Additive for Aqua Premium -LVM 035 301-
- Processing viscosity 4 mm for +20 ºC (68 ºF), German Industry
Standardization 53211
- Processing viscosity 4 mm at +20 ºC (68 ºF) material temperature is the
mixing viscosity for "Compliant" and "HVLP".
- Add 50 % Additive for Aqua Premium -LVM 035 301- at +20 ºC (68 ºF)material
temperature.
- Set spray nozzle (see manufacturer's information): "Compliant" 1.2 to
1.3 mm.
Set spray nozzle (see manufacturer's information): "HVLP" 1.2 to 1.3 mm.
Set spray pressure (see manufacturer's information): "Compliant" to 2.0 bar.
Set atomizing pressure (see manufacturer's information): "HVLP" 0.7 bar.
- One work procedure contains 1.5 spray applications (one normal,
preliminary spray application followed by a light spray application while
standing back from the object).
Note
- The best results are achieved when using a 1.3 mm HVLP spray gun.
- Additive for Aqua Premium -LVM 035 200 A3-/-LVM 035 301 A3- should be
added immediately before applying the Water-Based Metallic Base Paint -LWG
056 1H7 A1-. The best result is achieved when the mixture is used within a
working day.
Drying
Evaporating time before clear lacquer application
Ventilate at +20 ºC (68 ºF) room temperature until matted.
Note
- The best results are achieved when using a 1.3 mm HVLP spray gun.
- Additive for Aqua Premium -LVM 035 301- should be added immediately
before applying the Water-Based Metallic Base Paint -LWG 056 1H7 A1 silber-.
The best result is achieved when the mixture is used within a working day.
The following make it possible to reduce the ventilation time:
- Applying matt to a painted surface can be accelerated by blowing with a
spray gun, forced, IR or oven drying.
- Blowing with a spray gun is also possible after waiting at least five
minutes.
- The drying time is at least 5 minutes.
Note
The evaporating and drying times specified here depend on the temperature,
humidity, air sink speed in the spray booth and the number of spray
applications. However, you must wait for painted surface to be applied
completely.
Reworking
Can be painted over with:
- Two-part HS clear coat (elasticized)
Special Instructions
Note
Touch-up with Water-Based Metallic Base Paint -LWG 056 1H7 A1- in 1 to 2
normal spray applications. Apply the Touch-Up Additive For Aqua Premium -LVM 035
100 A3- to the run-out area.
Using the products
- The spray devices should be suitable for use with water-soluble
products; see manufacturer's information.
- The mixing paints in this top coat series can only be used within the
color tone formulas. When processing individual mixing paints on their own,
major deviations from the information given in the application instructions
are possible.
Cleaning the tools
- Rinse before and after using with Aquaplus Purified Water -LVW 010 000
A5-. Then rinse with Nitrocellulose Thinner -LVE 856 000 A3-.
Disposal
- Collect liquid waste from water-soluble products and separate from
liquid waste from conventional products. When mixing materials, disposal may
no longer be possible, which is difficult and costly.
Personal Protective Equipment:
- Note the safety data sheets
- Wear the personal protective equipment during application
Characteristics
Flashpoint: |
above +23 ºC (73.4 ºF) |
VOC value: 2004/42/IIB(d)(420)420 |
The EU limit for this product
(product category IIB.b) in ready-to-use form is a maximum of 420 g/L
volatile organic compounds. The VOC-value of this product in
ready-to-use form is a maximum of 420 g/L. |
Storage
The guaranteed shelf life of Water-Based Metallic Base Paint -LWG 056 1H7 A1-
is 24 months from date of manufacture. Use no later than the date indicated on
the label and store in original container at +20 ºC (68 ºF).
Storage Conditions
The optimal storage temperature is between +5 ºC and +35 ºC (41º and 95 ºF).
Note
Temperatures that do not fall within this range can cause damage to the
product.
Definition:
Touch-Up Additive For Aqua Premium -LVM 035 100 A3-
Product Description
To achieve an optically flawless color shade transition in the blended area
or adjacent parts, e.g. fender or do ...